钛/钢激光焊接头中脆性化合物调控研究进展Research progress on the regulation of brittle compounds in titanium alloy/steel dissimilar metal joint by laser welding
张义福;张华;苏展展;朱政强;潘际銮;
摘要(Abstract):
钛合金/钢异种金属焊接结构在现代工业应用中日益广泛,但因母材理化性能差异,导致焊接难度大。综述了激光深熔焊在钛合金/钢异种金属焊接中的优势及国内外研究进展;分析焊接时出现的关键问题,并就界面金属间化合物(IMCs)调控方法进行系统讨论;介绍了多物理场耦合相场法在焊接模拟中的问题及研究状况;简述耦合流场的相场法显微组织模拟存在的问题,并对问题进行展望。
关键词(KeyWords): 钛合金/不锈钢异种金属;激光深熔焊;金属间化合物(IMCs);相场法
基金项目(Foundation): 国家自然科学基金(U1731118);; 江西省轻质高强结构材料重点实验室开放基金(20171BCD40003)
作者(Author): 张义福;张华;苏展展;朱政强;潘际銮;
Email:
DOI: 10.14024/j.cnki.1004-244x.20190816.001
参考文献(References):
- [1]COLLINGS E W,WELSCH G.Materials properties handbook:Titanium alloys(06005G)[M].USA:ASM International,1993:620-632.
- [2]程挺宇,郑锋,薛为林.钛-不锈钢异种金属焊接技术[J].稀有金属与硬质合金,2009,37(2):63-65.
- [3]SHANMUGARAJAN B,PADMANABHAM G.Fusion welding studies using laser on Ti-SS dissimilar combination[J].Optics and Lasers in Engineering,2012,50(11):1621-1627.
- [4]SHIUE R K,WU S K,CHAN C H,et al.Infrared brazing of Ti6Al4V and 17-4 PH stainless steel with a nickel barrier layer[J].Metallurgical and Materials Transactions A,2006,37(7):2207-2217.
- [5]SHIUE R K,WU S K,SHIUE J Y.Infrared brazing of Ti6Al4V and17-4 PH stainless steel with(Ni)/Cr barrier layer(s)[J].Materials Science and Engineering:A,2008,488(1):186-194.
- [6]ELREFAEY A,WOJARSKI L,TILLMANN W.Evaluation of corrosion performance of titanium/steel joint brazed by Cubased filler metal[J].Journal of Materials Engineering And Performance,2012,21(5):707-713.
- [7]ELREFAEY A,TILLMANN W.Solid state diffusion bonding of titanium to steel using a copper base alloy as interlayer[J].Journal of Materials Processing Technology,2009,209(5):2746-2752.
- [8]KUNDU S,CHATTERJEE S.Characterization of diffusion bonded joint between titanium and 304 stainless steel using a Ni interlayer[J].Materials Characterization,2008,59(5):631-637.
- [9]KUNDU S,CHATTERJEE S.Interface microstructure and strength properties of diffusion bonded joints of titanium-Al interlayer-18Cr8Ni stainless steel[J].Materials Science and Engineering:A,2010,527(10):2714-2719.
- [10]GHOSH M,KUNDU S,CHATTERJEE S,et al.Influence of interface microstructure on the strength of the transition joint between Ti-6Al-4V and stainless steel[J].Metallurgical and Materials Transactions A,2005,36(7):1891-1899.
- [11]BOZZI S,HELBERT-ETTER A L,BAUDIN T,et al.Intermetallic compounds in Al 6016/IF-steel friction stir spot welds[J].Materials Science and Engineering:A,2010,527(16/17):4505-4509.
- [12]KUNDU S,GHOSH M,LAIK A,et al.Diffusion bonding of commercially pure titanium to 304 stainless steel using copper interlayer[J].Materials Science and Engineering:A,2005,407(1):154-160.
- [13]WU Mingfang,SI N C,JIAN C.Contact reactive brazing of Al alloy/Cu/stainless steel joints and dissolution behaviors of interlayer[J].Transactions of Nonferrous Metals Society of China,2011,21(5):1035-1039.
- [14]LIEDL G,BIELAK R,IVANOVA J,et al.Joining of aluminum and steel in car body manufacturing[J].Physics Procedia,2011,12:150-156.
- [15]TORKAMANY M J,TAHAMTAN S,SABBAGHZADEH J.Dissimilar welding of carbon steel to 5754 aluminum alloy by Nd:YAG pulsed laser[J].Materials&Design,2010,31(1):458-465.
- [16]DHARMENDRA C,RAO K P,WILDEN J,et al.Study on laser welding-brazing of zinc coated steel to aluminum alloy with a zinc based filler[J].Materials Science and Engineering:A,2011,528(3):1497-1503.
- [17]ZHANG M J,CHEN G Y,ZHANG Y,et al.Research on microstructure and mechanical properties of laser keyhole welding-brazing of automotive galvanized steel to aluminum alloy[J].Materials&Design,2013,45:24-30.
- [18]CHEN Shuhai,LI Liqun,CHEN Yanbin,et al.Joining mechanism of Ti/Al dissimilar alloys during laser welding-brazing process[J].Journal of Alloys and Compounds,2011,509(3):891-898.
- [19]沈以赴,张盛海.激光深熔焊接技术的研究与动向[J].中国激光,2012,39(B6):99-105.
- [20]SHANMUGARAJAN B,PADMANABHAM G.Fusion welding studies using laser on Ti-SS dissimilar combination[J].Optics and Lasers in Engineering,2012,50(11):1621-1627.
- [21]CHEN Huichi,BI Guijun,LEE Bingyang,et al.Laser welding of CP Ti to stainless steel with different temporal pulse shapes[J].Journal of Materials Processing Technology,2016,231:58-65.
- [22]CHEN Shuhai,ZHANG Mingxin,HUANG Jihua,et al.Microstructures and mechanical property of laser butt welding of titanium alloy to stainless steel[J].Materials&Design,2014,53:504-511.
- [23]SATOH G,YAO Y L,QIU C.Strength and microstructure of laser fusion-welded Ti-SS dissimilar material pair[J].The International Journal of Advanced Manufacturing Technology,2013,66(1/2/3/4):469-479.
- [24]ZHANG Y F,ZHANG H,ZHANG H T,et al.Optimization analysis of Nd:YAG laser self-fluxing welding of Titanium alloy/stainless steel dissimilar metal by RSM[J].Journal of Optoelectronics and Advanced Materials,2019,21(3/4):251-264.
- [25]GAO M,MEI S W,WANG Z M,et al.Characterisation of laser welded dissimilar Ti/steel joint using Mg interlayer[J].Science and Technology of Welding and Joining,2012,17(4):269-276.
- [26]GNYUSOV S F,KLIMENOV V A,ALKHIMOV Y V,et al.Formation of the structure of titanium and stainless steel in laser welding[J].Welding International,2013,27(4):295-299.
- [27]ZHANG Yan,SUN Daqian,GU Xiaoyan,et al.A hybrid joint based on two kinds of bonding mechanisms for Titanium alloy and stainless steel by pulsed laser welding[J].Materials Letters,2016,185:152-155.
- [28]ZHANG Y,SUN D Q,GU X Y,et al.Nd:YAG pulsed laser welding of dissimilar metals of titanium alloy to stainless steel[J].The International Journal of Advanced Manufacturing Technology,2018,94(1/2/3/4):1073-1085.
- [29]MITELEA I,GROZA C,CRACIUNESCU C.Copper interlayer contribution on Nd:YAG laser welding of dissimilar Ti6Al4Valloy with X5Cr Ni18-10 steel[J].Journal of Materials Engineering and Performance,2013,22(8):2219-2223.
- [30]TOMASHCHUK I,GREVEY D,SALLAMAND P.Dissimilar laser welding of AISI 316L stainless steel to Ti6Al4V alloy via pure vanadium interlayer[J].Materials Science and Engineering:A,2015,622:37-45.
- [31]TOMASHCHUK I,SALLAMAND P,ANDRZEJEWSKI H,et al.The formation of intermetallics in dissimilar Ti6Al4V/copper/AISI 316 L electron beam and Nd:YAG laser joints[J].Intermetallics,2011,19(10):1466-1473.
- [32]张义福,张华,朱政强,等.锆/镍超声波焊接界面IMCs生长行为及其性能分析[J].稀有金属,2019,43(3):283-289.
- [33]张义福,张华,苏展展,等.Zr-Ni中间层对TC4钛合金/304SS不锈钢激光焊接头组织性能的影响[J].稀有金属,2019.DOI:10.13373/j.cnki.cjrm.XY19050011.
- [34]WU H C,TSAY L W,CHEN C.Laser beam welding of 2205duplex stainless steel with metal powder additions[J].ISIJ International,2004,44(10):1720-1726.
- [35]陈铠,肖荣诗,张盛海,等.高强铝合金激光粉末焊接过程[J].焊接学报,2006,27(10):33-36.
- [36]周惦武,彭艳,徐少华,等.添加Sn粉激光焊接钢/铝合金异种金属的显微组织与性能[J].金属学报,2013,49(8):959-968.
- [37]王涛,周惦武,彭艳,等.钢/铝异种金属预置Si粉的光纤激光焊接[J].中国激光,2012,39(3):106-113.
- [38]MUSIC D,SCHNEIDER J M.Effect of transition metal additives on electronic structure and elastic properties of TiAl and Ti3Al[J].Physical Review B,2006,74(17):174110.
- [39]PUGH S F.XCII Relations between the elastic moduli and the plastic properties of polycrystalline pure metals[J].Philosophical Magazine Series 7,1954,45(367):823-843.
- [40]PETTIFOR D G.Theoretical predictions of structure and related properties of intermetallics[J].Materials Science and Technology,1992,8(4):345-349.
- [41]SUMER A,SMITH J F.Elastic constants of single′crystal CaMg2[J].Journal of Applied Physics,1962,33(7):2283-2286.
- [42]MATTESINI M,AHUJA R,JOHANSSON B.Cubic Hf3N4and Zr3N4:A class of hard materials[J].Physical Review B,2003,68(18):184108.
- [43]GSCHNEIDNER K Jr,RUSSELL A,PECHARSKY A,et al.A family of ductile intermetallic compounds[J].Nature Materials,2003,2(9):587-591.
- [44]JHI S H,IHM J,LOUIE S G,et al.Electronic mechanism of hardness enhancement in transition-metal carbonitrides[J].Nature,1999,399:132-134.
- [45]ZHANG Y F,ZHANG H,ZHU Z Q,et al.Microstructure,properties and first principles calculation of titanium alloy/steel by Nd:YAG laser self-fluxing welding[J].China Welding,2018,27(3):1-10.
- [46]汪明月.α-Mg枝晶凝固微观组织三维形貌研究[D].北京:清华大学,2011.
- [47]陈云.金属单相凝固组织演化的定量相场模拟与实验验证[D].沈阳:中国科学院金属研究所,2012.
- [48]TONG X,BECKERMANN C,KARMA A.Velocity and shape selection of dendritic crystals in a forced flow[J].Phys Rev E,2000,61(1):47-56.
- [49]ANDERSON D M,MCFADDEN G B,WHEELER A A.Aphase-field model of solidification with convection[J].Physica D:Nonlinear Phenomena,2000,135(1/2):175-194.
- [50]T?NHARDT R,AMBERG G.Simulation of nature convection effects on succinonitrile crystals[J].Phys Rev E,2000,62(1):828-832.
- [51]LAN C W,HSU C M,LIU C C.Efficient adaptive phase field simulation of dendritic growth in a forced flow at low supercooling[J].J Cryst Growth,2002,241(3):379-386.
- [52]JEONG J H,GOLDENFELD N,DANTZIG J.Phase field model for three-dimensional dendritic growth with fluid flow[J].Phys Rev E,2001,64:041602.
- [53]陈玉娟,陈长乐.相场法模拟对流速度对上游枝晶生长的影响[J].物理学报,2008,57(7):4585-4589.
- [54]袁训锋,丁雨田.强制对流作用下纯Ni枝晶生长的相场法研究[J].铸造技术,2012,33(8):913-917.
- [55]龙文元,吕冬兰,夏春,等.强迫对流影响二元合金非等温凝固枝晶生长的相场法模拟[J].物理学报,2009,58(11):7802-7808.
- [56]RAABE D.Overview of the lattice boltzmann method for nano-and microscale fluid dynamics in materials science and engineering[J].Modelling Simul Sci Eng,2004,12:13-46.
- [57]杨朝蓉.自然对流作用下枝晶生长的数值模拟[D].南京:东南大学,2009.
- [58]MILLER W.The lattice Boltzmann method:A new tool for numerical simulation of the interaction of growth kinetics and melt flow[J].J Cryst Growth,2001,230(1/2):263-269.
- [59]MILLER W,RASIN I,PIMENTEL F.Growth kinetics and melt convection[J].J Cryst Growth,2004,266(1/2/3):283-288.
- [60]MILLER W,SUCCI S,MANSUTTI D.Lattice Boltzmann model for anisotropic liquid-solid phase transition[J].Physical Review Letters,2001,86(16):3578-3581.
- [61]MEDVEDEV D,KASSNER K.Lattice Boltzmann scheme for crystal growth in external flows[J].Physical Review E,2005,72(5):056703.
- [62]MEDVEDEV D,KASSNER K.Lattice Boltzmann scheme for dendritic growth in presence of convection[J].J Cryst Growth,2005,275(1/2):e1495-e1500.
- [63]朱鸣芳,戴挺,李成允,等.对流作用下枝晶生长行为的数值模拟[J].中国科学E辑,2005,35(7):673-688.
- [64]徐涛,水鸿寿.一种二维自适应网格构造方法及其实现[J].计算物理,1999(16):66-76.
- [65]LI Ruo.On multi-mesh H-adaptive method[J].Journal of Scientific Computing,2005,24(3):321-341.
- [66]NARSKI J,PICASSO M.Adapteive 3D finite elements with high aspect ratio for dendritic growth of a binary alloy including fluid flow induced by shrinkage[J].Computer Methods in Applied Mechanics and Engineering,2007,37:3562-3576.
- [67]LU Yili.Phase-field modeling of three-dimensional dendritic solidification coupled with fluid flow[D].Iowa USA:The University of Iowa,2003.
- [68]孙智中,陈晓雷.温度场模拟的并行计算及负载均衡策略研究[J].工业控制计算机,2013,26(4):80-83.
- [69]GEORGE W L,WARREN J A.A parallel 3D dendritic growth simulator using the phase-field method[J].Journal of Computational Physics,2002,177(2):264-283.